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The art of making plastic |
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Written by Staff Reporters
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At the entrance are piles of plastic rubbish that has neatly
been compressed into plastic blocks, each measuring up to two metres high. In
each block are hundreds of thousands of plastic bags and plastic containers. Welcome to the Namibia Polymer
Recyclers' factory in Okahandja. Here the plastic rubbish is the business. The
factory recycles plastics.
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| Harry
Erasmus, Minister of Environment and Tourism Willem Konjore and Theo Saunderson
touring the plastic recycling factory in Okahandja. Businessman Frankie
Fredericks can be seen in the background. |
One of its directors, Sidney Martins says if the compressed
bundles of plastics were to be unbundled they would fill the entire factory
building to the brim. The factory churns out between 150 and 200 tons of
compressed plastic per month.
The plastic is sourced from various suppliers who collect
the waste plastic from the general public. NPR is encouraging young Namibians
to become entrepreneurs in the plastic recycling business by collecting waste
plastic and selling it to NPR.
There are currently four suppliers of waste plastics. In
Windhoek it is Rent-A-Drum and Move a Mess. In the coastal towns, Kleentek and Westcoast
Recyclers are collecting the waste plastic.
The recycling process starts with the unbundling of the
plastic blocks. Plastic is fed into a shredding machine that turns it into tiny
pieces. These pieces are placed into a mill – a very small mill compared to the
shredding machine – which pounds the pieces into coarse powder.
The granulated powder comes with a tangy smell, not too
overwhelming, but nevertheless a chemical odour.
It is this smelly granulated powder that is turned into small
pellets, the size of maize grains. This last process is done on four different
lines. The powder is heated in a machine after which the by-product is pushed
through seven holes, each hole the size of a pencil.
From these holes, long codes are formed and these are dipped
into a tank of water which has spinning cutting spinning blades. Then viola!
The plastic grains.
The entire process uses no chemicals but the processes tend
to use a lot of water as well as electricity.
Namibia Polymer Recyclers sells the recycled products to
Plastic Packaging, its mother company based in Windhoek, and its other
associated companies in the region. Plastic Packaging manufacture black
plastic, water pipes, black refuse bags, water drums and many other plastic
materials.
It supplies plastic products to Lubango and Benguela in
southern Angola, as well as to its Upington branch that supplies Northern Cape.
The company is jointly owned
by Olympic silver medallist Frankie Fredericks, Martin, Harry Erasmus and Theo
Saunderson.
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